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PM Programs

Unlock the full potential of your business with our comprehensive PM programs custom tailored to meet your needs. Whether you're struggling to keep up with larger projects or desire a full-service solution, we're here to build the perfect program for you. Let us help you streamline your processes and elevate your efficiency today.

Contact us to let us create a custom program tailored just for you. We're here to help you achieve your goals with a personalized approach.

6 Month Services

  • Coolant System: Completely drain the tank; remove all sludge, chips, and oil before refilling with fresh coolant.

  • Hydraulic System: Drain the hydraulic tank and replace the fluid; replace both the line and suction filters.

  • Chuck & Jaws: Remove the chuck and jaws from the spindle for a thorough manual cleaning and inspection.

  • Lubrication: Drain and replace coolant, hydraulic oil, and Way Lubricant fluids.

  • Leveling: Check the machine for level and squareness using precision tools; adjust as needed.

  • Way Wipers: Inspect all wipers for tears or chip buildup; clean or replace damaged ones to protect the guideways.

  • Radiator/Fans: Clean the radiator fins and electrical cabinet air filters to ensure proper cooling. 

  • Table & Bearing Maintenance: Inspect the table bearing oil level and check for contaminants; clean the table's "tee" slots and center hole.

  • Crossrail Inspection: Clean and lubricate the crossrail elevation screws and nuts; check for even travel.

  • Filters: Replace hydraulic suction and line filters.

  • Way Wipers: Inspect all wipers for tears or chip buildup; clean or replace damaged ones to protect the guideways.

  • Pneumatics: Inspect air lines for leaks and clean the FRL unit (filter, regulator, lubricator). 

Nick gearbox.jpg
Conveyor
Conveyor

Annual Services

  • Spindle & Headstock: Check the spindle for radial and end play; inspect the headstock for taper.

  • Spindle & Table Alignment:

    • Check table run-out and flatness.

    • Verify the perpendicularity of the ram to the table (tramming).

  • Precision Calibration:

    • Run a backlash program to check and adjust the X and Z axis backlash.

    • Inspect and adjust X and Z axis gibs for proper fit.

  • Turret Alignment: Verify the turret's parallelism and inclination.

  • Belts & Couplings: Check for frayed or cracked belts and verify that all couplings are tight and aligned.

  • Software Backup: Back up all machine parameters, programs, and tool data to an external drive. 

  • Tailstock Taper Inspection: Check the tailstock for taper, which can develop from uneven wear on the ways or base.

  • Battery Replacement: Replace the backup batteries for the CNC control and encoders to prevent memory loss during power-offs.

  • Axis Precision: Run backlash checks on X and Z axes; adjust gibs and ballscrew pre-load if necessary.

  • Gearbox Service: Drain and replace the transmission/gearbox oil; check for metal shavings indicating gear wear.

  • Ram & Tool Changer: Inspect the ram clamping mechanism and tool gripper springs; lubricate the tool changer cam and track.

  • Counterbalance System: Inspect hydraulic or mechanical counterbalance systems for the ram to ensure smooth vertical movement.

  • Ball Screws: Check for backlash and wear.

  • Alignment: Check machine accuracy/geometry.

  • Motors/Fans: Clean cooling fans and intake vents, replace filters.

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